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To download the below  and all other Useful Books and calculations Excel sheets please click here 

Complete Heat Balance Excel Sheet

Heat Balance

Heat Input = Heat Output

Heat Input

Q1
Combustion heat of Fuel.
Q2
Sensible heat of Raw Meal.
Q3
Sensible heat of Fuel.
Q4
Sensible heat of Air.
i. Primary air.
ii. Secondary air.
iii. Tertiary air.
iv. ByPass Quench air.
Q5
Sensible heat of Cooing Water.
i. ByPass Cond. Tower.
ii. Clinker Crusher.
iii. Cooler.

Heat Output

Q6
Clinker heat of formation.
Q7
Heat loss with preheater exit gas.
i. Exit gas.
ii. Evaporation of water.
iii. Dust.
iv. CO.
Heat loss with bypass exit gas.
Q8
i. Bypass gas.
Q9
ii. Evaporation of water from cond. Tower.
Q10
Heat loss with bypass dust.
Q11
Heat loss with clinker crusher water.
Q12
Heat loss with clinker.
Heat loss with cooler exit gas.
Q13
i. Cooler exit gas.
Q14
ii. Evaporation of water.
Heat loss due to radiation & convection.
Q15
i. Radiation from kiln.
Q16
ii. Radiation from cooler.
Q17
iii. Radiation from preheater.

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