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insurance & lawsuits in cement industry
we will talk today about two types of insurance in cement industry
first type the equipment and production insurance
the second type is the manpower insurance and the safety in cement plants ( this is the most type of insurance )
when I were Plant Manager , the health of my workers were more important than all the production line.
I can sacrifice the whole production line for the sake of the life of one worker.
we used Allianz as our insurance company.
allianz are professional regarding the insurance of heavy industries.
they have great experience.
I still Remember when Allianz Agent Visited my plant for the first time.
he requested detailed report about every Equipment in the cement plant. , he requested a list for all the motors , he requested lists of all workers , he checked our fire fighting methods , he asked us how we backup importanr CCR data and he asked more than 300 question about electric rooms.
I also remembered at first they refused to sign the contract with us , and they provided us with a list of procedures and actions must be taken before they sign the contract.
below the list of all Hazards and assessments of the Hazards
Cement hazard classification management Description
Hazard Identification and Evaluation of a cement plant is the use of risk assessment method under semiquantitative operating conditions (LED Act), combined with experience to judge the comprehensive evaluation method, in principle, be divided into: five> 320,160 <four level ≤320, 70 <three ≤160,20 <two ≤70, a ≤20.
2 hazard risk control management at different levels according to the following levels: four, five owned Factory monitoring and management; three to five owned Part workshop room monitoring and management; one to five normalized monitoring and management team.
3 management responsibility and authority:
Identification and Evaluation 3.1 full team should be involved in this job dangerous source of the evaluation team to identify all sources of danger out there is the whole process of monitoring and implementation of risk control measures duties. Team must monitor and timely implementation of one to five hazards and management measures, and the right to dispose of the following three operations and implementation activities, work activities three or more subject to the Ministry of room workshop, Changbu confirm or authorized team before being implemented.
Room 3.2 workshop responsible for the organization of the department hazard of sufficient identification and evaluation of the department to identify the evaluation of all hazards should develop effective risk control and management measures, one to five hazards of the team leaders have inspection and supervision duties. Drag the right to dispose of the room and work to implement the following three activities, levels of team work activities, after risk control measures evaluation confirmed that there is the right to grant, but must carry out inspection, supervision and guidance duties. After more than four and risk control measures evaluation confirmed that there is the right to grant, but must carry out inspection, supervision and guidance duties shall be subject to the operational activities of more than four Changbu confirmation or authorization, the Ministry of room workshop before being implemented.
3.3 Changbu responsible for department and office workshop hazard identification and evaluation process guidance and correction, and to identify major risks cement plant reported to relevant departments of the company. Factory respond to major hazard plant-wide exercise inspection, supervisory and administrative functions, and implementation of the right to dispose Changbu four, five operational activities, and on the team level of the room plant operational activities, the implementation of risk control evaluation confirmed We have the right to grant, but must carry out inspection, supervision and guidance duties.
Hazard Identification and Risk Assessment Summary major cement plant in 2011
| No. | unit | Job Activity | Risk Factors | May result ACCIDENT | It may hurt people | Risk Assessment | Analyzing experience | risk level | Existing control measures | |||
| Operating conditions Risk Assessment Act | ||||||||||||
| L | E | C | D | |||||||||
| 1 | Baking workshop | Heating boiler drum | Griddle Sheung Shui | explosion | Patrol officers, officers around | 1 | 6 | 40 | 240 | 4 | 4 | Strict compliance with post operation procedures, proper operation |
| Steam gas pipeline leak steam | High-pressure steam | scald | operator | 6 | 6 | 7 | 252 | 4 | 4 | Wear PPE Good, good UNPROFOR mutual insurance system | ||
| Vertical mill overhaul | The mill overhaul | Bumps, hanging injuries, falls, poisoning, burns, crushing, crushing, dust pneumoconiosis patients | Mill inspection workers, maintenance personnel | 6 | 3 | 15 | 270 | 4 | 4 | Must be carried out before the job hazard identification, handling dangerous job approval procedures, for vertical mill related equipment outage work sheet, keeping the mill slightly negative pressure, cooling ventilation normal, wear your seat belt, hot air valve closed, feeding three valves confirmation. Note that the foot burns, use less than 36V voltage lighting, turn off the water to hang warning signs, a supervised outer wear, feel free to contact the control field to control the switch to the service position, the secondary pass out. | ||
| No. | Activity or process | Source of risk | The accident may cause | Risk Assessment | Risk Level | Control Measures | |||
| L | E | C | D | ||||||
| 1 | On his way to work | Violations, non-compliance with traffic laws | Vehicle damage | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | To comply with traffic regulations, strengthen safety education, exam (a test every year) |
| Crossing the railroad crossing on the crossing without serious Identification | Other injuries | 1 | 6 | 15 | 90 | Significant risk, we need rectification | Crossing the railroad crossing, crossing to identify serious situation, and would be “a Stop, look, three through.” | ||
| And too close to the vehicle | Vehicle damage | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Maintain a certain distance | ||
| Driving a motor vehicle without a license (motorcycle) | Vehicle damage | 6 | 2 | 1 | 12 | Slightly dangerous, can accept | You must hold driving; non-driving scrapped vehicle; good condition. | ||
| Bicycle by motor vehicle lanes (drag) | Vehicle damage | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | Non-motor vehicle lanes traveling by bike | ||
| Bicycle bad condition | Vehicle damage | 1 | 6 | 1 | 6 | Slightly dangerous, can accept | Regular inspection and maintenance to ensure good | ||
| Speeding | Vehicle damage | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Education workers road of civilization, slow driving | ||
| Slippery snow | Vehicle damage | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Slow down, clean the environment | ||
| Missing covers various | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Concentrate careful slow to understand the road, time to reflect. On the need to open the covers of the wells must be obvious warning signs. | ||
| 2 | Check before production shift | On the stairs did not catch on solid footing | Other injuries | 1 | 6 | 3 | 18 | Slightly dangerous, can accept | Concentrate, relax, and solid footing |
| On, down the stairs to meet (high enough) | Other injuries | 1 | 6 | 1 | 6 | Slightly dangerous, can accept | Wear a helmet, hanging signs, tips | ||
| PPE did not seek Garments | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Wear proper labor required product before induction | ||
| Fire equipment missing | Fire | 3 | 1 | 7 | 21 | General danger, need to pay attention | Inspection of fire equipment is intact and valid | ||
| Security facilities are not complete, not timely recovery | Mechanical injury | 3 | 6 | 3 | 54 | General danger, need to pay attention | Check security facilities timely recovery, fixed reliably. | ||
| Terrestrial environment is not good | Other injuries | 1 | 6 | 1 | 6 | Slightly dangerous, can accept | Clean up stagnant water, ice, snow, oil, debris, maintain a good working environment | ||
| Across rotating equipment | Mechanical injury | 1 | 6 | 7 | 42 | General danger, need to pay attention | Non-functioning equipment across | ||
| The use of seat belts, do not meet the requirements | Other injuries | 3 | 3 | 1 | 9 | Slightly dangerous, can accept | Seat belts must be checked to confirm whether the tearing and other defects, confirmed that the seat belt hanging safe and reliable | ||
| 3 | Before class will | No safety education | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | According to the provisions of the education system, specific content, to the people, to explain the new situation and security measures to designate a person to take notes |
| Not confirm whether there drunk posts | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Check carefully whether the workers drink posts before the organization of work | ||
| Physical condition is not confirmed | Other injuries | 3 | 2 | 7 | 42 | General danger, need to pay attention | Classes before the health workers will learn to master, non-career arrangements contraindications in taboo operations | ||
| No security correspondent, implementation | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Carefully arranged security measures, with safety tests, maintenance operations, confirmed the signing | ||
| Insufficient knowledge of the work situation | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | In strict accordance with the shift system to work seriously to understand the production, maintenance, the signature confirmation, and achieve specific and clear | ||
| 4 | Clay delivery | Clay, slag-free feed inlet grate (6-7m deep) | Falls | Now the rectification, the rectification is completed, to eliminate hidden dangers | |||||
| Inappropriate measures when stabbed blocking the feed opening | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Power outages, listing specialist care, two or more jobs, maintaining good lighting | ||
| No rear belt guard | Mechanical injury | 6 | 6 | 1 | 36 | General danger, need to pay attention | The installation of safety devices | ||
| dust | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | Ensure good ventilation, wear a good dust mask | ||
| 5 | Crusher | Crusher security facilities are not complete | Mechanical injury | 6 | 6 | 1 | 36 | General danger, need to pay attention | Always check to confirm safety facilities and safe |
| Improper maintenance measures during the operation | Mechanical injury | 6 | 6 | 1 | 36 | General danger, need to pay attention | Before implementation prohibited equipment for cleaning and other maintenance work in the operation, and where conducted, we must develop safe and reliable measures | ||
| Improper overhaul measures | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Power outages, listing, personal care, safe running lights, open the lid, cover with inverted chain fixation, while recognizing the down chain safe, defect-free, reliable hanging pulley pin good safety pin to prevent rotation; the machine into the crusher entrance security firm bridge erection | ||
| Integrated hammer crusher hammer replacement measures inappropriate | Mechanical injury | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Power outages, listing, personal care, Safety inverted chain pulley firmly fixed to prevent rotation inertia, concentrate, two with; crusher erection under safe working platform | ||
| Inappropriate measures when coal jaw crusher overhaul | Fire, or other injury | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Hot work permit must do flare up, repair site must be cleaned coal, the job is completed, the full recognition, leaving the fire; you must choose a safe and feasible step foot tool, hold on solid footing, with two | ||
| 6 | Shaker | Eccentric shield weak | Body blow | 3 | 6 | 3 | 54 | General danger, need to pay attention | Check before starting eccentric fixation is solid, safe and reliable before boot only after confirmation |
| 7 | Multi-unloader | Come improper operation during operation | Mechanical injury | 6 | 3 | 1 | 18 | Slightly dangerous, can accept | Concentrate on the correct station, dressed labor protection products, maintain a safe distance from the work site |
| 8 | Cleanup into the silo library (library) | Improper cleanup order | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | From top to bottom must be cleaned to confirm iron milling, picks defect-free, safe and reliable choice standing position |
| dust | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Wear protective hat, dust mask, regular rotation warehouse rest, good physical condition | ||
| Clear library into the library wall junction feed silo cleanup job (library) not wear seatbelts, safety ropes, ladders unacknowledged solid and reliable, does not maintain adequate lighting, safety ropes not fixed point | Bury | 6 | 3 | 15 | 270 | High-risk, immediate rectification | Must wear seatbelts, safety ropes, ladders confirm solid and reliable, maintaining adequate lighting, choose a safety rope fixed point | ||
| Clear library into the library wall junction feed silo cleanup job (library) from the custodial staff positions, the library staff do not have the external situation. | Bury | 3 | 3 | 15 | 135 | Significant risk, we need rectification | Someone must care, custodial staff stick to their posts at any time to monitor, control library circumstances. | ||
| 9 | Microcomputer ingredients | Equipment operation site refueling, cleaning, tightening | Mechanical injury | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | In accordance with the regime, when the non-maintenance operation |
| No safe passage to go | Mechanical injury | 6 | 6 | 1 | 36 | General danger, need to pay attention | In strict accordance with safe passage to walk across the forbidden, drilling belt, belt length required for setting bridge | ||
| No stopping to replace the roller, gear wheel | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Strict accordance with procedures stop, wind up, listing the job, did not stop to replace the non-roller, gear wheel | ||
| Cleaning roller does not stop when the product material | Mechanical injury | 6 | 3 | 3 | 54 | General danger, need to pay attention | Power is prohibited in cleaning roller product feed | ||
| Belt system shutdown without warning opened | Mechanical injury | 6 | 6 | 3 | 108 | Significant risk, we need rectification | Rectification is completed, the designated persons guardianship, notify Computer ingredients work when the engine off | ||
| Not timely inspection work area cords in good condition | Get an electric shock | 3 | 1 | 7 | 21 | General danger, need to pay attention | Regular checks, identify problems and timely reporting, the professionals, | ||
| Single replacement lighting | Other injuries | 3 | 3 | 1 | 9 | Slightly dangerous, can accept | Electrician must replace workers with jobs, supporting good ladder | ||
| No physical school scale blackouts, listing | Mechanical injury | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | Operating box side must play to zero, switch card of the accident | ||
| Accident belt switch does not meet the standards | Other injuries | 6 | 6 | 3 | 108 | Significant risk, we need rectification | Rectification is completed, switch settings accident | ||
| Cut or pry belt break non-stop | Mechanical injury | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Must be shut down operations, non-stop machine | ||
| Into the non-channel-side during operation | Mechanical injury | 3 | 6 | 3 | 54 | General danger, need to pay attention | Into the non-passage side when the operation is prohibited | ||
| 10 | scraper machine | Improper inspection stations | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Must stand on the side chain of transmission, are not allowed to stand in the front, non-touch |
| Check the scraper plate gloves | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Non gloves Check the scraper plate and fixed position to prevent the involvement | ||
| Scraper cover fixed is not strong | Mechanical injury | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Check regularly, and bolt fixed firmly prescribed | ||
| No stopping to replace the scraper pins | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Should be shut down for replacement pins | ||
| When the card is foreign body, forced to start scraper | Body blow | 6 | 2 | 1 | 12 | Slightly dangerous, can accept | Prohibited foreign body Ends uncleaned forced to start, the required cover cover start-up, | ||
| Not listed wind up the clean-up materials | Mechanical injury | 3 | 3 | 3 | 27 | General danger, need to pay attention | Non-stop operation at the time, do not wind up, not listed; two or more jobs to monitor the job | ||
| Proper use of gloves sledgehammer | Body blow | 6 | 2 | 3 | 36 | General danger, need to pay attention | In the main fitter | ||
| Confirm operating environment is not enough | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | Confirm site environmental safety confirmation system in accordance with the requirements of the familiar environment of the scene | ||
| Adverse operating environment lighting | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Timely repair lighting, good lighting to ensure the job site | ||
| Replace plunger tool incorrectly | Mechanical injury | 3 | 3 | 1 | 9 | Slightly dangerous, can accept | Correct use of tools, both with a good, correct stations | ||
| Check the hidden parts are not safe to use running lights | Mechanical injury | 6 | 2 | 1 | 12 | Slightly dangerous, can accept | You must use the following safety line 36V lamp inspection equipment at the job, and always check the wiring for wheat and dew dressing | ||
| Check that the person is not around the boot | Mechanical injury | 3 | 3 | 1 | 9 | Slightly dangerous, can accept | Must be confirmed before boot without personnel and equipment next boot, proposes to add a warning signal device is provided | ||
| 11 | Mill | The hook safety chain start mill | Mechanical injury | 6 | 3 | 1 | 18 | Slightly dangerous, can accept | Check to make sure there must be someone around who withdraw beyond the warning line |
| Crossing warning when the inspection line | Mechanical injury | 1 | 6 | 3 | 18 | Slightly dangerous, can accept | Must be outside the warning lines, warning lines allowed to enter within the job or inspection | ||
| Mill fence defect | Mechanical injury | 6 | 6 | 1 | 36 | General danger, need to pay attention | You must always check whether the defect in time to restore, and ensure safety distance | ||
| When the ball down inappropriate safety measures | Body blow | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Set up a quarantine network, security personnel to withdraw the site, personal care command, prohibited personnel near | ||
| No power, were the mill operations, adverse environmental | Other injuries | 3 | 2 | 15 | 90 | Significant risk, we need rectification | Power must be shut down, listing, personal care command, from the high power distribution room, clean up after the half, then turn to clean up the other half, security lighting, ventilated | ||
| Live operating environment of excessive noise | noise | 3 | 6 | 3 | 54 | General danger, need to pay attention | Reduce personnel residence time, take three minutes per hour fixed inspection system. | ||
| Improper barrel bolt safety measures | Falls | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Hanging belts, the upper bolt fastening, shutdown, power failure, listing appropriate force, people with the use of special tools | ||
| Handling the mill liner overweight | Mechanical injury | 3 | 1 | 7 | 21 | General danger, need to pay attention | Close coordination, focus, with two or more jobs | ||
| When the ball more than plus job mismatch | Body blow | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Single operation (turn) to prevent splashing wounding ball, focus, prohibit chat, slapstick | ||
| Sledgehammer fight, not enough to confirm | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Forbidden to wear gloves to fight a sledgehammer, hammer installation inspection firm, safe and reliable, the correct station, concentrate, with the good; not allowed to have oil, you can not have other people around the scene | ||
| Handle temporary failures, improper measures adopted | Falls | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Hanging belt, with two or more jobs, stop, power outage, listing using special ladders, help steady, hold on | ||
| Grinding door switch when using the tool inappropriate | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | The use of special tools, the correct station, closely, to confirm | ||
| Mill long time disabled stent inappropriate measures | Body blow | 1 | 2 | 7 | 14 | Slightly dangerous, can accept | With people, focus, hand command, with the lift with the release, you must use special wedges | ||
| 12 | Hoist | Boot door is not closed to observe | Other injuries | 1 | 6 | 3 | 18 | Slightly dangerous, can accept | Must be confirmed before the door closed after power was observed intact |
| Safety facilities are incomplete | Mechanical injury | 3 | 6 | 3 | 54 | General danger, need to pay attention | Check safety facilities complete and reliable | ||
| Equipment operation, random access door open | Mechanical injury | 3 | 3 | 3 | 27 | General danger, need to pay attention | Never open access door in the device operation | ||
| Transmission platform mud snow is not cleared up | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Cleared up, always check | ||
| Health equipment cleaning in operation | Mechanical injury | 3 | 6 | 3 | 54 | General danger, need to pay attention | When the cleaning operation is prohibited, wipe operation site | ||
| Hoist pit adverse environment | Mechanical injury | 6 | 6 | 1 | 36 | General danger, need to pay attention | Maintaining good lighting, grip and down ladders, help steady | ||
| Pulverized coal elevator pit is not cleared up | Fire | 6 | 6 | 1 | 36 | General danger, need to pay attention | Timely clean coal, explosion-proof electrical installation, with a good fire equipment, non-smoking | ||
| Inappropriate measures when replacing the hopper | Mechanical injury | 3 | 2 | 7 | 42 | General danger, need to pay attention | Wind up, listing, personal care, hand command; to confirm the safety, security lighting; check backstop is intact, safe and effective, disk car body, hands and other body parts prohibited from entering | ||
| Bucket Barring gloves | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Barring forbidden to wear gloves, with two or more jobs, the station is correct, confirm that the device unattended near | ||
| Overhaul and down by poor signal contact | Mechanical injury | 3 | 2 | 7 | 42 | General danger, need to pay attention | An upper staff without receiving a signal, not free to move dish | ||
| 13 | Separator | Upper bearing refueling safety facilities are incomplete | Falls | 6 | 6 | 1 | 36 | General danger, need to pay attention | Let added security fence (# 2), improve safety facilities, plus the standard set fence, up and down the ladder firmly grasping help steady |
| Check into the separator internal security measures inappropriate | Mechanical injury | 3 | 1 | 7 | 21 | General danger, need to pay attention | Power outages, listing, personal care, security lighting, ventilation fan opening, and fixed wooden bridge erection | ||
| 14 | Twisted path (spiral) | Cover insecure | Mechanical injury | 3 | 2 | 7 | 42 | General danger, need to pay attention | Check that the cover firmly intact, running over the ban, prompted the installation of signs |
| Complete overhaul, test unacknowledged | Mechanical injury | 3 | 2 | 7 | 42 | General danger, need to pay attention | All personnel must be confirmed after leaving the screw conveyor before commissioning, hand command, someone to stop | ||
| Overhaul security measures in place | Mechanical injury | 3 | 2 | 7 | 42 | General danger, need to pay attention | Power outages, listing, personal care | ||
| Standing on turning plate product material chute cleanup | Mechanical injury | 3 | 2 | 7 | 42 | General danger, need to pay attention | Prohibit standing on the cover clean-up, it must have special bridge | ||
| Screw machine overhaul coal do not permit flare | Fire | 3 | 2 | 7 | 42 | General danger, need to pay attention | Before the repair work must be confirmed security measures are in place, and for hot work permit | ||
| 15 | Pneumatic conveying and humidifying pump | Open the pneumatic pump into the Confucian improper operation | Other injuries | 3 | 2 | 7 | 42 | General danger, need to pay attention | NEVER operate the Confucian open the feed system after the shutdown confirmation before opening, two or more jobs, personal care, and open the front row after confirmation pump body material clean, stop the fan before opening into the Confucian |
| 16 | Pump operation. | Poor motor wiring insulation | Get an electric shock | 3 | 3 | 7 | 63 | General danger, need to pay attention | Regular checks, identify problems and timely reporting process |
| Replace the high pressure hose is not under pressure to take measures | Other injuries | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | Close the valve when the confirmation is safe and effective to replace the valve, if necessary, shut down | ||
| 17 | Conditioning Tower | The top of the platform is not timely clean-up of water ice | Other injuries | 3 | 1 | 15 | 45 | General danger, need to pay attention | Winter clean up stagnant water, ice, snow, and to ensure effective security facilities |
| When dealing with the spiral tower humidifier at plot material, inappropriate measures | Burnings | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Reasonable stations, non-observation of the body into the tower collapsed material circumstances | ||
| 18 | Fan and ESP operation | No discharge before entering the ESP | Get an electric shock | 3 | 2 | 7 | 42 | General danger, need to pay attention | Before entering the ESP, it must be discharged by the electrician, wind up listing, set up special monitoring by the erection electrician ground |
| Live operating environment of excessive noise | noise | 3 | 6 | 3 | 54 | General danger, need to pay attention | Reduce personnel residence time, take three minutes per hour fixed inspection system. | ||
| ESP enter not wear special protective clothing | Other injuries | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | Check traveling grate solid and reliable, and wear protective clothing | ||
| Misuse operating room | Other injuries | 3 | 2 | 7 | 42 | General danger, need to pay attention | Prohibit non-post personnel to operate the post personnel must be in strict accordance with the rules | ||
| Into the open fan ESP | Other injuries | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | Fans must stop before entering | ||
| Open the cold without permission precipitator inlet valve | Other explosive | 6 | 2 | 1 | 12 | Slightly dangerous, can accept | Without permission are not allowed to open the cold valve to avoid excess oxygen delivery caused by an electric field explosion | ||
| 19 | Preheater, gooseneck, calciner | Up and down the stairs not hold back, help steady | Falls | 6 | 3 | 3 | 54 | General danger, need to pay attention | Security facilities are standard, up and down stairs should pay close attention, supporting prison, confirmed before the upper and lower rear Have poke blocking flag |
| When not wearing Glove poke block | Burnings | 3 | 3 | 7 | 63 | General danger, need to pay attention | Glove must wear protective masks | ||
| Preheater, gooseneck, calciner process blocking material improper operation | Burnings | 6 | 6 | 7 | 252 | High risk, requiring immediate rectification | Select the wind direction, must be properly stations, closed loop when stabbed blocking blocking wind and blowing air gun, hanging at the bottom entrance “poke block is prohibited and down” warning signs, two or more jobs, ground specialist care, must start from the next blocking poke, poke Dumen open, you must first choose a good evacuation direction and position | ||
| Poor communication | Burnings | 3 | 3 | 3 | 27 | General danger, need to pay attention | You must agree to consult Cockpit, telephone, gas stop, and asked only poke out after blocking, non-blocking when stabbed in the control work freely adjust the air volume or air gun fight | ||
| Poor lighting at night stabbed block | Scalding, falls | 3 | 3 | 3 | 27 | General danger, need to pay attention | You must maintain sufficient brightness before operation | ||
| Improper use of high-pressure air duct | Body blow | 6 | 3 | 3 | 54 | General danger, need to pay attention | Check to make sure the duct joints solid, good quality itself, using a dedicated connection pipe; confirm whether the plug after use when duct cleaning, to be fixed firmly, evacuation to a safe location before the open air, to confirm whether the blockage, should be Close the damper. | ||
| Preheater four platforms without emergency access | Burnings | 3 | 3 | 3 | 27 | General danger, need to pay attention | When you set up a secure channel, emergency, determine the wind direction accurately stations. | ||
| Parabolic down from the upper platform | Body blow | 3 | 3 | 3 | 27 | General danger, need to pay attention | Throwing debris prohibited from top to bottom | ||
| Tools and instruments are not placed in a safe location | Body blow | 3 | 3 | 3 | 27 | General danger, need to pay attention | Set – placed in a safe location to prevent falling objects wounding | ||
| Into the preheater, gooseneck, calciner improper maintenance of security measures | Other injuries | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | You must wait until the preheater, gooseneck, calciner temperature drops to the human body can withstand the range (50 degrees) before entering the timely replacement of staff go out rest; care hand, more than two jobs, you must enter from the front down a comprehensive clean-cylinder volume of material at all levels, to prevent the collapse of material wounding; someone confirmation before entering the job is allowed | ||
| Cleanup crust improper operation | Burnings | 6 | 3 | 3 | 54 | General danger, need to pay attention | Closed loop wind blocking wind and air guns, proper station, select the appropriate escape space, confirm duct joint firm, safe and reliable, the first grip duct, confirm whether a negative pressure state, before receiving the command to open air operation | ||
| Improper use of tools | Body blow | 6 | 3 | 3 | 54 | General danger, need to pay attention | Forbidden to wear gloves to fight a sledgehammer, focus and close coordination | ||
| 20 | Kiln operation | Peep mirror when not in use to see the fire | Burnings | 6 | 6 | 1 | 36 | General danger, need to pay attention | You must use the required sight glass and check whether intact goggles |
| Under conditions not normally see the fire | Burnings | 3 | 3 | 3 | 27 | General danger, need to pay attention | Only to see the fire before the fire to check beforehand to see the draft fan is working properly, whether normal PCI, kiln negative pressure is normal, normal condition only when | ||
| Mobile coal burner improper operation | Mechanical injury | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Check carefully before when no one around coal burner operation, make sure the rubber tube bearing hanging rope secure (class before the examination) | ||
| Job too close to the idler | Mechanical injury | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Any part of the operating personnel is strictly prohibited physical contact roller, focus, correct standing position, to prevent the clothes into | ||
| Kiln outward paste | Burnings | 3 | 3 | 1 | 9 | Slightly dangerous, can accept | Strictly prohibited in the kiln residence; should hang warning signs, walking bypass, timely adjustment of the main operation mode of operation, avoid kiln cabbage and ring | ||
| Internal entering the kiln system equipment maintenance, replacement, repair refractory job preheater four, five flap valve is not closed and firmly fixed; | Burnings | 1 | 2 | 40 | 80 | Significant risk, we need rectification | Four, five flap valve closed and firmly fixed; into the kiln erection of safe and reliable bridge, located on both sides plus security fence; lighting is good. | ||
| Into the interior of the kiln system equipment maintenance, replacement, repair refractory job preheater inspection, clean up is not clean, falling material | Burnings | 3 | 2 | 40 | 240 | High risk, requiring immediate rectification | After stopping the kiln should be checked before entering the kiln feed no product at all levels within the preheater; | ||
| Entering the kiln not take safety measures | Burnings | 6 | 2 | 3 | 36 | General danger, need to pay attention | After the stop before entering the kiln before entering the kiln should improve safety measures, can not stop the fans, the kiln must reach the appropriate temperature after the person; drained kiln high-temperature materials, timely replacement of the kiln outside seating; specialist care, power outages, listing; confirm kiln refractory bricks, kiln skin loose; | ||
| Improper fight skin kiln, brick kiln, cabbage and ring operation | Body blow | 6 | 2 | 3 | 36 | General danger, need to pay attention | Two or three jobs, a guardianship, stations must be appropriate, choose a good spot to escape channel; the proper use of tools, picks and body duct joints firm confirmation before job is reliable; fight kiln skin should work from outside to inside, non-spacing or operating from the inside out, not forbidden to clean the rotary kiln kiln skin; rotary kiln when the kiln must all withdraw, including tools. | ||
| Improper playing kiln castable operation | Falls | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | Select firm position and suspension seat belt, two with the correct station, remaining with the former | ||
| Kiln bricks mismatch | Mechanical injury | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | Concentrate appropriate stations and close coordination; non-throwing; kept unobstructed, free of obstacles, good lighting, hand command coordination | ||
| Bricklaying improper operation | Body blow | 3 | 1 | 7 | 21 | General danger, need to pay attention | Confirm that the use of special tools (screw) intact without defects, must be used to do good lumber plate; bricklayer job preparation standards | ||
| 21 | elevator | Non-operating staff positions | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Elevator operation and staff positions must be present to specify the unit training of qualified personnel to obtain a certificate of non-operation of the staff positions shall |
| No regular inspection | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Lift the need for qualified units regularly checks and maintenance, other personnel can not disassemble the elevator any device, in normal use to identify problems and timely feedback device management departments for processing | ||
| overload | Other injuries | 6 | 1 | 7 | 42 | General danger, need to pay attention | Do not overload occurs, the items can not be contained in more than one ton | ||
| Free to open the car door | Falls | 6 | 1 | 15 | 90 | Significant risk, we need rectification | Before turning the car into the tailgate to confirm whether the car parked in the layer | ||
| Transporting flammable and explosive materials | Other explosive | 6 | 1 | 7 | 42 | General danger, need to pay attention | Not allowed to use the elevator transporting explosive and other dangerous goods | ||
| Passenger operation | Other injuries | 6 | 1 | 15 | 90 | Significant risk, we need rectification | In addition to the lift driver, passengers are not allowed to run | ||
| Start the elevator is not closed | Other injuries | 6 | 1 | 7 | 42 | General danger, need to pay attention | When the elevator door is not closed, non-activate the elevator into operation | ||
| When not in the elevator, the elevator is not a long-term power-off | Other injuries | 3 | 1 | 7 | 21 | General danger, need to pay attention | When not in the elevator, the elevator door must be long-term power switch is turned off | ||
| Not finished using the elevator stopped at a predetermined position | Other injuries | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | After use the elevator, the car must be parked at the bottom, the operating switch is opened and closed landing door | ||
| The engine room there is rain and snow intrusion | Other injuries | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | Always check the seals in the engine room, make sure there is no rain, snow intrusion | ||
| Debris piled up in the room | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Engine room kept clean, can not store other items | ||
| Open the front brake does not disconnect the power | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | In the engine room when the slow movement of the car, light hand jigger, main motor power must be disconnected first, and then open the brake | ||
| Overhaul unsupervised | Other injuries | 6 | 1 | 7 | 42 | General danger, need to pay attention | You must have someone care overhaul | ||
| No elevator fire facilities | Other injuries | 6 | 1 | 7 | 42 | General danger, need to pay attention | Ensure fire fighting facilities, and the effective use of the period | ||
| Non-professional maintenance | Other injuries | 6 | 1 | 7 | 42 | General danger, need to pay attention | Non-professionals can not repair | ||
| Abnormal operation occurs | Other injuries | 6 | 1 | 1 | 6 | Slightly dangerous, can accept | Run the car door can not be opened, telephone notification service personnel when not open to on-site maintenance; abnormal timely notification service that arise during run, can not tamper with | ||
| 22 | Precipitator | No discharge before entering the ESP | Get an electric shock | 6 | 2 | 3 | 36 | General danger, need to pay attention | Before entering the ESP, electricians must discharge, wind up listing, set up special monitoring by the erection electrician ground |
| ESP enter not wear special protective clothing | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Check traveling grate solid and reliable, and wear protective clothing | ||
| Misuse operating room | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Prohibit non-post personnel to operate, the operator must operate in strict accordance with the rules | ||
| Into the open fan ESP | Other injuries | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | Fans must stop before entering | ||
| 23 | Coal preparation system | After coal mill shutdown, bags collecting exhaust fan should be enough time to open | Other explosive | 3 | 3 | 7 | 63 | General danger, need to pay attention | After non-stop direct coal mill shutdown fans, will be a delay before the shutdown after running for 30 minutes, in order to avoid accumulation of pulverized coal, coal spontaneous combustion generated CO accumulation, explosion or personal injury (important company control hazards, there are supporting contingency plans, and evaluation) |
| Hot coal system overhaul is not issued permits | Other explosive | 3 | 3 | 3 | 27 | General danger, need to pay attention | Hot work permit must be issued and to confirm the safety and security measures in accordance with the requirements ready before hot work | ||
| Collecting bags of coal mill and coal storage site closed or otherwise use electric welding withdrawal port | Other explosive | 3 | 6 | 15 | 270 | High risk, requiring immediate rectification | Non-collecting bags of coal mill and coal storage site closed to use electric welding or otherwise take mouth. Do need to take the port to secure the consent of the Department of Management to develop specific measures, the person responsible must be someone guardianship, custody officers at their posts at any time monitoring, to grasp the situation. | ||
| Fire-fighting facilities with expired or inappropriate | Fire | 6 | 6 | 1 | 36 | General danger, need to pay attention | Regular checks to ensure that good and effective fire-fighting equipment, non-smoking | ||
| Not prepared contingency plans | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | According to the company focus on hazard (point) to identify, establish contingency plans, regular exercises to enhance emergency response capabilities | ||
| Fire exits poor | Fire | 6 | 6 | 1 | 36 | General danger, need to pay attention | Keep fire exits unobstructed | ||
| Failing an explosion-proof electrical | Fire | 6 | 6 | 1 | 36 | General danger, need to pay attention | Check and improve the system means to fire-proof facility requirements | ||
| Into the coal preparation system with smoke or fire | Fire | 6 | 6 | 1 | 36 | General danger, need to pay attention | Non-smoking or in the vicinity (10m within) Fan with fire and burning garbage in the system into the system | ||
| Coal mill overhaul internal measures taken are improper | Other explosive | 6 | 1 | 7 | 42 | General danger, need to pay attention | Before overhaul after overhaul coal mill before entering the interior must be replaced with pulverized limestone mass | ||
| After the coal system overhaul is not timely clean up the site | Fire | 6 | 2 | 3 | 36 | General danger, need to pay attention | Clean up the site overhaul is completed in a timely manner, so as not to leave a fire hazard, it must be debris piled to the designated location | ||
| Into the dust collector internal measures taken are improper | Poisoning and suffocation | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | First check whether the fire inside the precipitator, if in fire extinguishing equipment must be CO2 fire extinguisher, the operation of the fan and after sufficient time (30 minutes), can enter this area operations; should remain within the CO2 extinguishing cylinder and a sufficient amount effective; filling CO2 cylinders must have qualified enterprises filling | ||
| Enter the CO concentration in excess within the dust collector | Poisoning and suffocation | 6 | 1 | 7 | 42 | General danger, need to pay attention | Before entering the dust collector, blower outlet must be turned on at least 30 minutes before into the confirmation, you must ensure that the stationary CO analyzer normal effective without permission are not allowed to open the Confucian; staff for confirmation before opening after receiving the command the Confucian, and let someone custody | ||
| 24 | Cooler, bucket, crusher | Open the access door during operation | Burnings | 3 | 3 | 3 | 27 | General danger, need to pay attention | When the access door must not be opened during the operation, you need to open, you must consult the main control room, stop feeding the wind stopped, checked and close the preheater four, five flap valve |
| Cooler observation hole glass damage | Body blow | 6 | 6 | 1 | 36 | General danger, need to pay attention | Always check and maintain the integrity of the glass observation hole, flexible and effective iron isolation, observation should be promptly put down the isolation plate | ||
| Cooler Cooler air inlet filter damage | Mechanical injury | 3 | 6 | 3 | 54 | General danger, need to pay attention | Always check and maintain the integrity of the filter to prevent debris from entering or bodily injury | ||
| Paternosters up and down stairs and materials not timely clean-up fouling | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | Timely liquidation disclosing material pellets, light, well-lit; Rotary prison up and down the ladder, hold on, to prevent falls | ||
| Patrol distance Paternosters too close | Mechanical injury | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | The human body is prohibited near Paternosters prohibited across Paternosters | ||
| Into the grate cooler internal overhaul measures inappropriate | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Power outages, listing, personal care, safe and reliable erection of the bridge, to prevent falling into the crusher hopper, and with two or more jobs | ||
| Crusher feed opening poke block inappropriate measures | Burnings | 6 | 2 | 3 | 36 | General danger, need to pay attention | Grate cooler must stop feeding, after consulting the control workers consent blackout listing, personal care, appropriate stations, tools, or to properly use a special tool, with two or more jobs | ||
| 25 | Air Compressor | Compressor safety flaws | Other explosive | 6 | 6 | 1 | 36 | General danger, need to pay attention | Pressure gauge, safety check regularly, flexible and reliable pressure relief valve, tank valve intact, check the correct station, non-professionals is prohibited to climb on top of the gas tank inspection, adjustment valve, timely relief when overpressure |
| 26 | Hoist Maintenance | Repair hoist not be listed on wind up | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | To wind up before the first overhaul listed, confirm safety and have two or more people with jobs |
| Check the chain or bucket midnight bad signal contact | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | You must have someone directing, accurate and smooth signal contact, stopped checks must be stuck sprocket | ||
| Check the guide wheel and sub-feeder when unsupervised | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | There must be a supervised inspection and seatbelts | ||
| Interior Repair measures carried hoist inappropriate | Mechanical injury | 6 | 2 | 7 | 84 | Significant risk, we need rectification | Hoist must be checked before entering the internal overhaul backstop is intact, and use 36V work lights, seatbelts, set up special monitoring | ||
| Inappropriate measures when replacing the upper and lower sprocket | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Check special tools safe, reliable, good pin conveyor chain | ||
| Reducer oil platform, excessive debris | Other injuries | 6 | 2 | 1 | 12 | Slightly dangerous, can accept | Former health maintenance platform should be cleaned and remove oil and debris to prevent job falls | ||
| Counterweight improper maintenance measures | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Stuck elevator and let someone custody | ||
| Replace the belt conveyor belt elevator inappropriate measures | Mechanical injury | 6 | 1 | 7 | 42 | General danger, need to pay attention | Choosing suitable stations, and let someone custody | ||
| No confirmation of the backstop safety overhaul bucket chain hoist or when | Mechanical injury | 6 | 1 | 7 | 42 | General danger, need to pay attention | To confirm backstop safety overhaul Paternosters or hoist, the confirmed safe before operation | ||
| 27 | Ball mill overhaul | Enter the mill overhaul is not safe to use running lights | Get an electric shock | 6 | 2 | 3 | 36 | General danger, need to pay attention | The following should be used 36V voltage security work lights |
| When using oxygen leaks mill | Other explosive | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Check that the components and oxygen with a leak before the job confirmation intact | ||
| The mill job bad signal contact | Other injuries | 3 | 2 | 7 | 42 | General danger, need to pay attention | Hold signal unimpeded and have someone care command and coordination | ||
| Measures to dismantle the mill improper operation | Mechanical injury | 3 | 1 | 7 | 21 | General danger, need to pay attention | Two or more fit, proper station, and a personal command | ||
| Check the end of the spiral tube mill inappropriate measures | Falls | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | Fasten your seat belts and have someone directing | ||
| Inappropriate measures grinding feed downpipe next block cleanup | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Use a ladder when cleaning or corresponding working platform, the appropriate bit, hand command | ||
| Plus when grinding station inappropriate | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Choosing suitable station, turn the job and let someone custody | ||
| At the top of the mill jobs | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Required by the high-altitude operations seatbelts | ||
| Polished Siemens inappropriate measures | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | With more than two, supporting good iron stool firm | ||
| Improper maintenance measures when the ring gear and pinion | Mechanical injury | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | Someone unified command, confirm that the tools are safe and reliable | ||
| Inappropriate measures overhaul shafting or leather tiles | Mechanical injury | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | Someone unified command, confirm that the tools are safe and reliable | ||
| Inappropriate measures overhaul reducer | Mechanical injury | 3 | 1 | 3 | 9 | Slightly dangerous, can accept | Choosing suitable stations, safe and reliable tool to confirm, and let someone custody | ||
| Do not cut off the power main motor transmission overhaul | Get an electric shock | 6 | 2 | 7 | 42 | General danger, need to pay attention | Should cut off the power before servicing, and confirm, listing | ||
| 28 | Bag Filter Maintenance | No power is off bag filter maintenance | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Maintenance should be closed before all power precipitator, and safety confirmation, listing |
| Dust collection bags into the internal overhaul | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | The following should be used 36V voltage security work lights, wear a dust mask, and let someone custody | ||
| Not wearing a seatbelt check bags when collecting | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Required by the high-altitude operations seatbelts | ||
| Inappropriate measures overhaul cylinder valve | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | After the repair work should only off the air supply and safety check | ||
| The top job at the station precipitator inappropriate | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | You should wear a seatbelt and select the appropriate station | ||
| Maintenance Fan inappropriate measures | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Someone unified command, confirm that the tools are safe and reliable, and the erection of the ladder, with two or more jobs | ||
| 29 | Air Compressor Maintenance | Inappropriate measures air compressor overhaul hanging head | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Hand command, with two or more jobs, on-site and the tools used for security confirmation |
| When not stuck pulley mounted piston | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Two or more jobs, should be sold on the pulley prison, good stability | ||
| Clean-air filter station inappropriate | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Job should select the appropriate station, with two or more jobs, if necessary, to wear seatbelts and let someone custody | ||
| Improper repair measures when offloading valve | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | When removing the unloader valve to two or more people with jobs, focus | ||
| Piston clearance adjustment measures inappropriate | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Barring to concentrate, obey | ||
| When replacing the valve in the compressor or tank top | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Must fit two or more jobs, set up special monitoring, supporting good ladder, fasten your seat belts | ||
| No relief when repair compressor pipes | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Be whether a job is more than the pressure inside the pipeline maintenance check before confirming and relief after | ||
| 30 | Screw conveyor maintenance | No wind up before maintenance equipment listed | Other injuries | 6 | 2 | 7 | 84 | Significant risk, we need rectification | Wind up should be listed and confirm safety, with two or more jobs |
| Inappropriate measures when checking twisted road repair | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | The right to choose a good overhaul or cleaning stations twisted way, there must be someone commanding when necessary | ||
| Running across or climb on twisted track | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Have obvious warning signs prohibiting cross must go through the bridge passes | ||
| When replacing the intermediate shaft or tile inattention | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | When the job, attention should be concentrated, with good | ||
| Rotating cutter Road, improper fastening screw shaft intermediate measures | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Hand command, liaison signal flow, concentration | ||
| 31 | Air chute overhaul | Inappropriate measures overhaul air chute | Other injuries | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Close fan, hand command, select the appropriate station |
| 32 | Separator overhaul | Inappropriate measures when entering the separator internal overhaul | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Before entering to adopt the following voltage 36V work lights, hand care, wear a dust mask and selected the appropriate stations |
| Clear the air duct or duct failed to take safety measures | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Stations correctly, wearing dust masks, hand command | ||
| When the repair or lifting gear speed reducer machine can not stand next to people | Mechanical injury | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Confirmation Tool hand command | ||
| Maintenance flap valve aerial platforms | Other injuries | 6 | 1 | 3 | 18 | Slightly dangerous, can accept | Hand care, wear seatbelts, appropriate stations | ||
| 33 | Kiln overhaul | When servicing is not listed at the knife switch | Get an electric shock | 6 | 2 | 3 | 36 | General danger, need to pay attention | Listed must wind up its inspection |
| When the presence of high temperature kiln rotary kiln maintenance materials | Burnings | 6 | 2 | 7 | 84 | Significant risk, we need rectification | Maintenance must be excluded before the kiln high-temperature materials and clean | ||
| Preheater high-temperature materials | Burnings | 6 | 2 | 7 | 84 | Significant risk, we need rectification | When you want to close the first overhaul into the kiln preheater four, five flap valve | ||
| Overhaul kilns not bridge erection | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | When you want to enter the kiln overhaul of the bridge erection is securely in kilns, and setting up a fence | ||
| Measures improper handling kiln Ball and Ring | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Appropriate stations, concentration, personal care | ||
| Improper use of the kiln tool measures | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Confirm safety before the proper use of tools, use | ||
| Throw tools and instruments | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Maintenance operations, non-throwing tool | ||
| On the kiln shell overhaul not wearing a seatbelt | Other injuries | 6 | 2 | 7 | 84 | Significant risk, we need rectification | On the kiln shell inspection according to the provisions correct seatbelts | ||
| Tools flawed | Other injuries | 6 | 2 | 7 | 84 | Significant risk, we need rectification | Front access to tools to be used must be carefully checked in order to confirm the use of non-defective after | ||
| dust | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | Labor protection products fully dressed, with hair as required to wear dust masks. | ||
| 34 | Cooler overhaul | Maintenance Crusher inappropriate measures | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Be sure to press overhaul requiring symmetric dismantle or remove crusher |
| Maintenance of improper use of tools measures | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Confirm safety before the proper use of tools, use | ||
| Throw tools and instruments | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Maintenance operations, non-throwing tool | ||
| Tools flawed | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Front access to tools to be used must be carefully checked in order to confirm the use of non-defective after | ||
| 35 | Coal mill maintenance | No replacement of pulverized coal mill system within the coal grinding mill overhaul | Other explosive | 6 | 2 | 7 | 84 | Significant risk, we need rectification | After the application before overhaul gray powder pulverized coal conversion, and confirm safety before entering the mill overhaul |
| Mill and improper use of tools measures | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Confirm safety before the proper use of tools, use | ||
| Throw tools and instruments | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Maintenance operations, non-throwing tool | ||
| Tools flawed | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Front access to tools to be used must be carefully checked in order to confirm the use of non-defective after | ||
| 36 | Preheater overhaul | Not wearing a seatbelt | Other injuries | 6 | 2 | 7 | 84 | Significant risk, we need rectification | Must wear seatbelts when entering the preheater, we put up a good solid working platform |
| Uncleared plot material levels | Burnings | 6 | 2 | 7 | 84 | Significant risk, we need rectification | Must be carried out at all levels of material preheater before entering the clearing, and four, five under the feed tube flap valve is fixed firmly into the job only after confirmation by the Security | ||
| Failure to require the use of safe work lights | Get an electric shock | 6 | 2 | 3 | 36 | General danger, need to pay attention | You must use less than 36V voltage security work lights, and keep good lighting | ||
| Command is not clear | Other injuries | 6 | 2 | 7 | 84 | Significant risk, we need rectification | People with a job, there must be someone to coordinate command | ||
| Throw tools and instruments | Mechanical injury | 6 | 2 | 3 | 36 | General danger, need to pay attention | Maintenance operations, non-throwing tool | ||
| Tools flawed | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Front access to tools to be used must be carefully checked in order to confirm the use of non-defective after | ||
| 37 | Separator Operation | Check into the separator internal security measures inappropriate | Mechanical injury | 3 | 1 | 7 | 21 | General danger, need to pay attention | Handle power outage ticket, listing, repair person in charge confirmed that the person monitoring, security lighting, ventilation fan opening, and fixed wooden bridge erection |
| 38 | Cooler, bucket, crusher | dust | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | Labor protection products fully dressed, with hair as required to wear dust masks. |
| 39 | Vertical mill | Check the mill door is not closed starting mill | Mechanical injury | 6 | 3 | 1 | 18 | Slightly dangerous, can accept | There must be someone check confirmed that the mill personnel evacuated outside the warning line |
| Into the mill and the mill start | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Power must be shut down, listing, personal care command, from the high power distribution room, clean up after the half, then turn to clean up the other half | ||
| Handling the mill liner overweight | Mechanical injury | 3 | 1 | 7 | 21 | General danger, need to pay attention | Close coordination, focus, with two or more jobs | ||
| Sledgehammer fight, not enough to confirm | Mechanical injury | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Forbidden to wear gloves to fight a sledgehammer, hammer installation inspection firm, safe and reliable, the correct station, concentrate, with the good; not allowed to have oil, you can not have other people around the scene | ||
| Enter the mill CO concentration in excess | Poisoning and suffocation | 6 | 1 | 7 | 42 | General danger, need to pay attention | Ago to stop the kiln into the mill, # 2 fan must turn more than 30 minutes before the confirmation within, and let someone guardianship; during the rotary kiln # 2 fan must be operating normally, keeping the mill ventilation, negative pressure operation | ||
| Into the mill did not take security measures | Burnings | 6 | 2 | 3 | 36 | General danger, need to pay attention | After entering the front should stop grinding sound security measures can not stop # 2 fan must meet before entering the mill after personal proper temperature; | ||
| 40 | Feed Post | When the feed opening poke blocking material is stacked too high | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Staff positions before the job in case of cutting poor to immediately contact the forklift driver pushed the material, make sure the material surface from the ground network at one meter below the surface of the material around the portion of material no dangerous slump again. |
| When the airplane vehicle transfer material, poke blocking the feed opening | Vehicle damage | 6 | 6 | 1 | 36 | General danger, need to pay attention | Forklifts and cars when feed material is strictly prohibited piled high, forbidden to clean the screen, positions should withdraw immediately, effort should be concentrated, standing a safe distance from the vehicle 2 meters away. | ||
| No seat belt poke blocking the feed opening | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | In case of cutting coal crushing the poor, when the situation clear blocking, non-staff positions across a secure platform to stand on blocking material stabbed, stabbed in the security platform must wear seatbelts when the blocking material. | ||
| 41 | Cleanup ground network | To clean up the network environment is not confirmed, unsupervised material fall | Bury | 3 | 6 | 15 | 270 | High risk, requiring immediate rectification | Someone must care, custodial staff stick to their posts at any time monitoring, clear the reservoir grasp the situation. |
| Ground network stacking too high, the environment is not confirmed, the materials fall | Bury | 3 | 6 | 15 | 270 | High risk, requiring immediate rectification | Requirements airplane stacker is not too high (height less than 2 meters), personnel clear material must first clean up the foot of material, non-slip material to confirm the foot of the working face danger. | ||
| 42 | Equipment maintenance equipment and materials to clean up, clear | No blackout for maintenance work, removing, cleaning or rotating parts of the equipment operation material, the product material | Other injuries | 3 | 6 | 15 | 270 | High risk, requiring immediate rectification | Tickets must apply blackout, power shutdown, supervise, personal care command, from the high power distribution room, maintenance or cleaning, and then rotating equipment.
|
| 1 | On his way to work | Violations, non-compliance with traffic laws | Vehicle damage | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | To comply with traffic regulations, strengthen safety education, exam (a test every year) |
| Crossing the railroad crossing on the crossing without serious Identification | Other injuries | 1 | 6 | 15 | 90 | Significant risk, we need rectification | Crossing the railroad crossing, crossing to identify serious situation, and would be “a Stop, look, three through.” | ||
| And too close to the vehicle | Vehicle damage | 3 | 2 | 3 | 18 | Slightly dangerous, can accept | Maintain a certain distance | ||
| Driving a motor vehicle without a license (motorcycle) | Vehicle damage | 6 | 2 | 1 | 12 | Slightly dangerous, can accept | You must hold driving; non-driving scrapped vehicle; good condition. | ||
| Bicycle by motor vehicle lanes (drag) | Vehicle damage | 3 | 2 | 1 | 6 | Slightly dangerous, can accept | Non-motor vehicle lanes traveling by bike | ||
| Bicycle bad condition | Vehicle damage | 1 | 6 | 1 | 6 | Slightly dangerous, can accept | Regular inspection and maintenance to ensure good | ||
| Speeding | Vehicle damage | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Education workers road of civilization, slow driving | ||
| Slippery snow | Vehicle damage | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Slow down, clean the environment | ||
| Missing covers various | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Concentrate careful slow to understand the road, time to reflect. On the need to open the covers of the wells must be obvious warning signs. | ||
| 2 | Organs in | Office use electrical appliances, do not turn off the power from work | Fire | 1 | 1 | 1 | 1 | Slightly dangerous, can accept | Various departments before work to check off the power |
| Drive out | Vehicle damage | 3 | 3 | 7 | 63 | General danger, need to pay attention | The driver good mental state, the vehicle in good condition, comply with traffic lights requirement to wear seat belts | ||
| Fire equipment with missing or regularly filling | Fire | 6 | 3 | 1 | 18 | Slightly dangerous, can accept | Effective equipped fire-fighting equipment, and regularly check for in the period, spent must be reported refilled | ||
| Office use improper use of electrical appliances, wheat exposed charged thread | Get an electric shock | 6 | 2 | 3 | 36 | General danger, need to pay attention | Inform the professionals, wheat exposed thread wrap | ||
| Workers from work late at night | Other injuries | 1 | 6 | 1 | 6 | Slightly dangerous, can accept | Hand in Hand | ||
| Fire prevention awareness is not strong | Fire | 3 | 3 | 3 | 27 | General danger, need to pay attention | Strengthen staff awareness of fire prevention education | ||
| Computer radiation | Other injuries | 6 | 6 | 1 | 36 | General danger, need to pay attention | Reasonable arrangements for computer time | ||
| Illegal use of electrical appliances | Fire | 3 | 6 | 3 | 54 | General danger, need to pay attention | Strengthening education, conducted in accordance with the provisions of the system | ||
| Computer explosion, fire | Fire | 1 | 6 | 3 | 18 | Slightly dangerous, can accept | Correct according to the operating instructions, all departments before work to check off the power | ||
| High cleaning windows accidentally falling | Falls | 6 | 2 | 7 | 84 | Significant risk needs correction | Hand care, wear seatbelts, appropriate stations | ||
| Printers, copiers ozone emissions | Other injuries | 1 | 6 | 1 | 6 | Slightly dangerous, can accept | Strengthen management, maintenance and inspection, proper operation | ||
| 3 | Food procurement | Purchasing excessive pesticide spraying vegetables | Poisoning and suffocation | 6 | 1 | 3 | 42 | General danger, need to pay attention | Purchase fresh vegetables and non-purchase excessive pesticide spraying vegetables. |
| Purchasing expired food | Poisoning and suffocation | 6 | 3 | 3 | 54 | General danger, need to pay attention | Stop procurement expired, rotten food, these are not allowed to storage. | ||
| 4 | food processing | Clothing, hats, masks worn missing, unsanitary | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | A staff member will work clothes, hats, masks dressed and clean. |
| Staff no health certificate | Other injuries | 6 | 6 | 3 | 108 | Significant risk, we need rectification | We asked the staff must have a health certificate. | ||
| Accidentally cuts his hand while working | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | You must be carefully when asked the staff to do the work carefully. | ||
| Work hand accidentally scalded | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | You must be carefully when asked the staff to do the work carefully. | ||
| Use pressing machine, meat grinder | Mechanical injury | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Require staff to be familiar with the pressing machine, meat grinder method of operation, in strict accordance with the operating method of operating. | ||
| Improper storage of food, moldy | Other injuries | 6 | 2 | 3 | 36 | General danger, need to pay attention | Food must be kept classified, determined not to eat expired food. | ||
| Dishwasher not clean | Other injuries | 3 | 6 | 1 | 18 | Slightly dangerous, can accept | Must be carefully when asked the staff to do the work carefully wash dishes. | ||
| Cafeteria food unfamiliar | Other injuries | 1 | 6 | 1 | 6 | Slightly dangerous, can accept | |||
| Raw and cooked food mix | Other injuries | 3 | 6 | 3 | 54 | General danger, need to pay attention | |||
| Meat without quarantine | Other injuries | 3 | 6 | 3 | 54 | General danger, need to pay attention | |||
| Improper use of electrical appliances, wheat exposed charged thread | Get an electric shock | 6 | 2 | 3 | 36 | General danger, need to pay attention | Inform the professionals, wheat exposed thread wrap | ||
| 5 | Gasoline use of gas stoves | Improper use | Fire | 1 | 6 | 3 | 18 | Slightly dangerous, can accept | Require staff to be careful when you do the work, careful, do not turn off the gas stove should be. |